In today’s advanced manufacturing environment, accuracy and efficiency are paramount. Unfortunately, even a single mistake in the production line can lead to wasted material, wasted time, and more specifically, lost dollars. Factories face pressure every day to find and reduce these risks. A proven answer lies in advanced 3D metrology services including Coordinate Measuring Machine (CMM) inspection.
CMM inspection puts manufacturers back in control by identifying problems before they escalate and keep production lines operating while ensuring quality assurance. The payoff for investing in precision tools not only yields cost-savings but also affords customers confidence.
Catching Errors Early
Mistakes are easiest to make corrections on when they are detected early on. CMM inspection gauges and checks dimensional accuracy while parts are being manufactured instead of waiting until the end of the production process. This is especially important when tolerances are tiny and variations are barely noticeable: a difference of .005 vs .010 can lead to total scrappage of the batch.
An early detection process based on dimensional analysis lowers recalls or customer complaints by ensuring each product is produced according to its specifications. It also provides plant managers with much needed data on where exactly errors may be coming from; whether errors are being caused by tooling wear, operator error, or challenges related to material variance.
Reducing Scrap and Waste
Scrap is one of the most expensive forms of inefficiency occurring in any factory. Staff, equipment, tooling and materials are all-expenses that manufacturers are trying to minimize, and the use of precision measurement systems ensures the incidence of defective parts made is also being reduced.
Learn more at this link https://www.sciencedirect.com/topics/engineering/production-scrap.
This practice will reduce waste disposal cost and save resources. Plant managers all agree that there is some of the best productivity when they need quality inspections / 3D metrology services and get the added benefit of sustainability from waste reduction. These areas and products, in turn, have production floors manage their resources more responsibly, at the same time still achieving the latest initiatives to help save the planet.
- Less scrap means less material costs
- More process control means less downtime not-on-production
- Less errors help support profits, and support environmental initiatives
Avoiding Rework Delays
When a company produces a defective product that requires rework, time is being lost, and production opportunities lost. Reworking product always incurs time delays, creating ripple effects throughout a supply chain—often involving delays in delivery schedules. By engaging and using any aspect of positioning or dimensional analysis technology in your quality inspections, the potential errors can be monitored and caught in real time, which will allow you to make corrections while the product is still in production with little if any downtime in operational performance.
Helping turnaround to help you, customers, on-time delivery performance are helping. In tenure and performance types of industries, like aerospace and automotive, time commitments are serious, and avoiding rework timeframes will help retain their contracts for timeframes in delivery and also avoid the more serious financial penalties.
- Rework has a cost in time, and thereby cost
- Rework delays will delay deliveries
- Ability to avoid delays with rework costs might be result in building an ample amount of confidence with their clientele
Saving on Production Costs
Where there are errors, there are saved pennies. Less waste material scrap value, less rework cost, more efficient use of materials equals less cost. The powers of the environment and the business in most every competitive marketplace, means controlling production cost, while also still meeting quality assurance measures, helps drive a benefit over competitors. Plant managers have just shown themselves to use CMM knowledge inspection services to be more accurately, gained the efficiencies without compromising the quality assurance. Another benefit from the inspection data has been they use compile inspection data into groupings, providing long-term peals of improving efficiencies, and providing a potentially seen as savings over time.
Case Examples from Factories
Factories in all reaches of industry (which include aerospace and automotive) have all been able to see the steads of adopting CMM inspections. For instance, an automotive factory adopting the CMM inspection using 3D metrology services showed it reduced their scrap rates by approximately 20%, and aerospace trusts such tight tolerances in manufacture operations, that any kind of dimensional analysis was catching potentially critical reworks, without back another customer delivery.
Other medical device manufacturers adopted precision measurement and inspection practices to help ensure their processes meet compliance and control their production costs. Each meant the evidence that protected reputation and bottom line, as a result of proactive inspections. You can read more here.
In the fast-paced industry of manufacturing, errors will continue to happen, and developers recognize the costly impacts of errors are more than avoidable, and lost production potential does not have to be one of them. With the right tools for precision measurement, and processes like CMM Inspection being incorporated into many parts of the operational processes, often, plant managers will do a good job of quality, avoid lost revenue opportunities and avoid the potential costs of lost rework product.
The more inspection processes improve their states so to their resiliency and systemic protections of the operation. Plant managers want to get to more sustainable not less sustainable way of achieving the demands of today, not so to do something new in seek to grow the organization, with more efficiencies.
