What are the benefits of Custom corrugated boxes? This article will discuss their advantages, such as collapsible and recyclable nature. You can use them for storing and shipping household items, moving, and even crafting. Additionally, these boxes are environmentally friendly and will not harm the environment. Read on to learn more about corrugated boxes and their benefits. Listed below are the advantages and disadvantages of each type of corrugated box.
Fluting
The flute type is one of the key factors in the strength of a corrugated cardboard box. It is appropriate for boxes used for packaging that requires strength, but isn’t fragile. Typically, an F flute is use for this kind of box. Corrugated cardboard boxes are available in many shapes and sizes. Here are two different options:
Fine flutes, also called E flutes, are thinner than C flutes. They’re also more dense and have 30 percent more flutes per foot. Another common flute is the BC flute, which is a combination of B and C flutes. It’s a great choice for transit packaging, as its rigidity and smooth finish makes it perfect for printing. A double walled box with EB fluting has a high level of strength and transit protection.
Double-wall boards are thicker and more rigid, with an additional liner layer. This provides extra strength and rigidity, and acts as a buffer zone. As a result, it is best for heavier items or for shipments. Depending on the item you’re shipping, you can choose a box with double or triple walls. But be sure to check with your shipping company to ensure that the box you’re purchasing has the correct fluting.
The board used to make corrugated cardboard boxes can be Kraft paper or Test paper. It’s not uncommon for corrugated board to come in different weights. Kraft and Test paper are the most common choices, but there are other options too. Kraft and Semi-chem paper are both high-quality materials that can used as fluting. They provide added strength, but are not printable. If you need a heavier box, choose a double-wall board.
Linerboards
The strength of corrugated cardboard boxes determined by the amount of pressure required to puncture the linerboard. There are two types of tests: the Burst Test, also known as the Mullen Test, and the Flat Crush Test. The Burst Test measures the force required to puncture the linerboard. The results are expressed in pounds per square inch. The Flat Crush Test measures the force required to crush a single sheet of corrugated fiberboard. The Burst Test values are given in pounds per square inch (psi). The Water Absorption Test, also known as the Cobb Test, tests the ability of linerboards to absorb water. This test is particularly important in packaging because the amount of water absorbed by the linerboard may affect the printing capability of the box.
Corrugated cardboard is made from three components: the fluted middle section, a paper outer liner, and an inner liner. The inner liner is made of Kraft paper or Test paper. Kraft is the most popular option, as it is smooth and suited for printing. Test paper recycled, but does not look as nice. It’s most commonly use for the inner liner. However, both types of linerboards are available.
Corrugated boxes come in various sizes. A single-wall box has two linerboards, whereas a double-wall box has three. Triple-wall boxes contain four linerboards, and are ideal for shipping heavier objects. Triple-wall boxes are also available. They are strong enough to replace wooden crates. Depending on their size, these boxes are stack three high. These boxes are also a great choice for storage and shipping.
Wax Impregnated Boxes
Wax-impregnated cardboard boxes are corrugated, wax-inoculated boxes that are usually used in frosted shipments and applications where the product will be refrigerated. The wax coating forms a moisture barrier between the product and the paper fibers, which helps prevent the food from getting too wet during shipping. This type of packaging is particularly useful for storing perishable products, such as seafood.
When cardboard wax-impregnated, the wax is present throughout the fibers. This means that it contains a higher concentration of wax than other materials. This makes it easier to bond the boxes and encase products. A long open time needed for the adhesive to penetrate the wax and create a full fiber-tearing bond. Wax-impregnated cardboard boxes are one of the most recycled types of packaging material in the world, with an average of 46% recycled fiber content.
The wax coating on the cardboard makes it difficult to separate from other materials. Because of this, most recycling facilities won’t accept wax coated cardboard. Furthermore, wax coated cardboard contains no natural or compostable materials, so it’s best to dispose of it properly. Instead, try to recycle wax impregnated cardboard in a separate bin. The wax coating is also resistant to weather and sunlight. Hence, you can recycle it responsibly. https://www.customboxesdesign.com/product/custom-corrugated-boxes/
UV Coated Boxes
UV coated cardboard boxes are a great option for packaging. The glossy coating provides excellent durability against wear and tear. In addition, UV coating is water-resistant. A UV-coated cardboard box can made in any shape, size, and design. To learn more about UV coating, read on to learn about its benefits for packaging. Here’s an overview of how UV coating works:
AQ coatings are water-based, with volatile compounds that evaporate into a porous material. These compounds are water-based and create a thin film on top of the paper. This layer protects the product from smudges and scratches, and is recognize as the default coating. UV coatings, on the other hand, use nonvolatile compounds. When the box is expose to UV light, these compounds change, creating a dry, thin, and glossy film.
If you want your packaging to look premium, UV coating is a great way to go. UV coating helps logos and photos appear richer and more vivid, and is also an added layer of protection from smears and marks. UV coating is also instant, meaning less waiting time, which translates into a faster shipping time. In e-commerce, packaging is often the only physical contact between a buyer and a brand.
Adding UV coating to a cardboard box adds an extra layer of protection without adding weight or bulk. UV coating can also used for other types of packaging. The coating can be matte, glossy, or a combination of these. Whether you need a UV coating for your packaging, you can find it here. It’s an affordable way to add extra protection to your product without compromising on the weight or size. The UV coating process won’t add any unnecessary weight, which is great for your business.
Weight Of Corrugated Boxes
To determine the weight of a corrugated box, it is important to understand its edge crush test. Each box is certified by a Box Maker’s Certificate that states its “Edge Crush Test” weight. If a single-wall corrugated box is below its recommended weight limit, it will considered a “lightweight” box. If it is heavier, a double-wall box should selected. With these calculations, businesses can make an informed financial decision.
Corrugated cardboard boxes can be single, double or triple-wall. Each wall has a different fluting layer, or corrugated paper, that acts as the box’s foundation. Corrugated paper has different thicknesses, but the most common are C flutes (3.5 to 4mm).
Depending on its thickness, corrugated cardboard can carry anything from twenty pounds to 120 pounds. A double-wall box, on the other hand, can carry up to two hundred and eighty pounds. A triple-wall box, on the other hand, can support anywhere from 240 to 300 pounds. Its composition, consisting of a single sheet of Kraft paper, glue and a layer of paper, makes it a very solid compartment that can withstand a substantial amount of weight.
Dimensions and weight are two very important factors to consider when choosing a box. The dimensions of a box are measure in its interior opening. A board with E flute thickness will not have the same outer dimensions as a board with a thickness of C. It is therefore important to measure the internal box dimensions from the center of the score line or crushed fold line. These measurements may required for shipping or pallet configuration. So, if you are unsure of the size and weight of a box, don’t buy one without knowing the dimensions of your desired box.
Coatings
If you are looking for a solution to your packaging requirements, consider coating your corrugated cardboard. The use of coatings improves the strength of the cardboard, making it lighter and more durable. Moreover, they reduce the ecological impact of the product, as less new wood pulp required to create the finished cardboard. Moreover, the recycling of these boxes is easy and convenient, thanks to the availability of multiple coating machines.
While you can buy ready-to-use corrugated cardboard material from suppliers, it is also possible to provide your own material for coating. The advantages of UV coatings are that they are eco-friendly and do not compromise on strength. Another benefit of UV coatings is that they are fast to apply and have a low cost per unit. Coatings for corrugated cardboard boxes can easily applied with proper preparation, and UV coatings are particularly suitable for medium-run orders.
One type of water-borne coating is EcoShield(r) Barrier Coating. It is 100% recyclable and can used on both recycled and kraft paper. EcoShield provides a waterproof moisture barrier that prevents contaminants from penetrating the cardboard. Furthermore, it has better physical and chemical properties than conventional coatings. So, you can rest assured that these coatings won’t leave any trace of contamination on your products. Visit Website
